Replacing 1P+1 circuit breaker and switch with 2P circuit breaker - FD70

FD70 Configuration and Maintenance Guide

Document code
M212222EN
Revision
J
Language
English
Product
FD70
Document type
User guide
WARNING Only licensed experts may install electrical components. They must adhere to local and state legislation and regulations.
WARNING After disconnecting the power cable, dangerous voltages can exist for some time. To avoid injury, disconnect the power and discharge circuits before touching them.
WARNING Do not service the system alone. Do not reach into parts and assemblies that are AC (mains) powered and live except in the presence of someone who can provide first aid.
  • Pozidrive PZ2
  • 3.5-mm slotted screwdriver
  • 7-mm wrench

In 2022, the AC (mains) power switch (1P+1) was replaced with an AC (mains) power switch (2P circuit breaker).

If either the switch or the circuit breaker of the old AC (mains power) breaks, you must replace them both with the 2P circuit breaker spare part (FD244789SP). Follow the wiring instructions below.
AC (mains) power

Make sure that you have the replacement spare part available.

The spare part FD244789SP includes:
  • Circuit breaker
  • Wire with connector, CBL210715 and CBL210716
  • Cable ties (2 pcs)
  • Stickers (N L and round white)
  1. Disconnect the power cable.
  2. Switch off both AC (mains) power switch and battery switch.

    Make sure that there is no AC (mains) power available for the system.

    1
    Battery switch
    2
    AC (mains) power switch
  3. Remove the transparent protective cover in front of the AC (mains) input assembly. Use a 7-mm wrench.
    1
    Hex tapped spacers (2 pcs)
    2
    Protective cover
  4. Disconnect the power cable and remove the 4 wires (2 brown and 2 blue) shown in the following wiring diagram. Use a slotted screwdriver.
  5. Remove the 1P+1 circuit breaker and switch from the C rail.
    Remove also the white sticker indicating the neutral line.
  6. Connect the 2P circuit breaker to the C rail.
  7. Connect the brown and blue wires delivered with the spare part as shown in the following wiring diagram. Tighten with Pozidrive 2 PZ and a slotted screwdriver. Tie the wires with cable ties.
    1
    Neutral N
    2
    Phase L
    3
    Grounding PE/GND
    Feed cable wiring
    # Wire Wire color (international) Wire color (North America) Max. wire cross-section Min. wire cross-section
    1 Neutral N Blue White 4 mm2 (12 AWG) 1.5 mm2 (15 AWG)
    2 Phase L Brown Black 4 mm2 (12 AWG) 1.5 mm2 (15 AWG)
    3 Grounding PE/GND Yellow/Green Green 4 mm2 (12 AWG) 1.5 mm2 (15 AWG)
  8. Attach the sticker N L and the white sticker as shown in the following figure.

    The white round sticker indicates the neutral line.

    1
    Sticker N L
    2
    White sticker
  9. Reattach the protective cover in front of the AC (mains) input assembly and tighten the hex tapped spacers. Tightening torque 1 Nm.
  10. Connect the power cable.
  11. Switch on power from the AC (mains) power switch and battery switch.
  12. Verify operation.